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Thread: What was your biggest melt in one sitting???

  1. #1
    Boolit Buddy
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    What was your biggest melt in one sitting???

    I've had a few 5 gallon buckets and a 30 gallon drum of wheel weights for a few years now and yesterday I finally decided to melt them down. I thought I had about 8-900 pounds turns out it was around 1050! My plan was to add 2% TIN in with everything so I divided it all into equal weight buckets. then I pre-weighed out my tin and started cooking.



    At this point things were going pretty smooth. Then it started to get dark... Luckily I was almost done and we had a few headlights to light up the area. I was thinking I would end up with about 600-650 pounds.



    Loaded everything up, went home and weighed it out.



    Ended up with about 758 pounds! Minus the tin I added thats about a 70% recovery. All in all a pretty good day. I can't say the same for my hands and back today, haha but it was worth it. from start to finish it took 8.5 hours.

  2. #2
    Boolit Master Yodogsandman's Avatar
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    Wow! That's a lot for one day! The most I've done is about 600 lbs in ingots from WW's in about the same amount of time. Good job!

  3. #3
    Boolit Buddy Went2kck's Avatar
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    WOW that's a lot for one day. Did you figure how many boolits that will make.
    That would be a lifetime supply for me.

  4. #4
    Boolit Grand Master

    dragon813gt's Avatar
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    This was one of the larger ones I did. Each ingot is 3.5#s so this is 770#s.


    The most I did at once was a full 35 gallon drum of wheel weights. They were all old so no sorting besides clip on from stick on. I forget how many pounds it was but it was more than the one I posted.

  5. #5
    Boolit Buddy
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    Quote Originally Posted by dragon813gt View Post
    This was one of the larger ones I did. Each ingot is 3.5#s so this is 770#s.


    The most I did at once was a full 35 gallon drum of wheel weights. They were all old so no sorting besides clip on from stick on. I forget how many pounds it was but it was more than the one I posted.

    Those muffins look pretty good!

  6. #6
    Boolit Grand Master

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    Quote Originally Posted by montanamike View Post
    Those muffins look pretty good!
    To bad they were all stolen by a family member and scrapped for pennies on the dollar. That was 96/3/1 alloy which makes it even worse

    I've thought about melting this all into smaller ingots, 1500#s. They don't fit in the pot.



  7. #7
    Boolit Buddy
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    Time for a bigger pot....

  8. #8
    Boolit Buddy Uncle Jimbo's Avatar
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    Quote Originally Posted by montanamike View Post
    Time for a bigger pot....
    That is what I was thinking.

  9. #9
    Boolit Grand Master

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    My smelting pot will hold 400-450 pounds and I have done 2 pots in a day. I know what you mean about the hands and back!





    This was a load of cable sheathing that just showed up in my driveway one day. I have done as many wheelweights a few other times. Those are the Lyman style ingots that weigh about 1 pound. I think that was a 3 Aleve night!

    I run six and sometimes seven of the Lyman type molds. I had one and found several more at a gun show for like $2 each. If I were starting over I would make several like yours, probably out of 1-1/2 or 2 inch channel.
    Last edited by lightman; 07-22-2015 at 11:18 PM.

  10. #10
    Boolit Master xr650's Avatar
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    I don't know my one day total.

    One weekend I started with this.


    I preheated the wheel weights as they were a little damp.


    400 pound pot.


    1800 lbs. for the weekend.


    I had about nine hrs. Saturday and seven hrs. Sunday.
    --------------------------------------------------------------------------------------------------

    Bad decisions make good stories.

  11. #11
    Boolit Grand Master

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    Quote Originally Posted by montanamike View Post
    Time for a bigger pot....
    No money at the moment for one. I'd love to have a 40# pot. Don't have the place to store one either. The Lee pot fits perfectly in the cabinet. I just have to baby sit the rounds and slowly push them into the pot.

  12. #12
    Boolit Grand Master

    Beagle333's Avatar
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    Why, I did almost 100 pounds one day.

    I'm a small time'r.
    KE4GWE - - - - - - Colt 1860, it just feels right.

  13. #13
    Boolit Buddy
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    Beagle, I'd be happy with 100#. 30# is a decent day for me.
    Swaging. Keeping the 40's running for the price of .22's
    and .223 bullets for a fraction of a cent!

  14. #14
    Boolit Master novalty's Avatar
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    Think the most I ever melted down in a day was about 200#. Somewhere in the ballpark of 160# in clean ingots.
    My Feedback, (did I buy or sell to you? Please add your Comments)
    http://castboolits.gunloads.com/show...hlight=novalty

  15. #15
    Boolit Bub Ihsarah's Avatar
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    I'm still working pretty small scale in my melting and casting with about 50# in my stockpile. Melting down dirty lead into ingots is one of my favorite parts of the process so seeing these has my lead hunting itch acting up again!
    I love ugly guns and ugly bullets.

  16. #16
    Boolit Mold DaveyDug's Avatar
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    I've never done more than about 130 pounds in one day. That's basically my ingot yield from two smelting pots full of wheel weights.

  17. #17
    Boolit Master Digger's Avatar
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    Does using a forklift count also ? ..


    Had a bit of a project a while back processing a boat keel .... forgot how much ended up with but here is the link to the earlier thread ..
    http://castboolits.gunloads.com/show...sier-this-time

    The ingots in the one picture in that thread are 3 pounders and the four at the end are 10 pounds each.
    It is much easier to fool people ,
    than to convince them they have been fooled !

    If you can read this , thank a teacher ...
    If you can read this in English , .. thank a Vet !

  18. #18
    Boolit Grand Master

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    My biggest one day take... all indoor range scrap.

    ”We know they are lying, they know they are lying, they know we know they are lying, we know they know we know they are lying, yet they are still lying.” –Aleksandr Isayevich Solzhenitsyn

    My Straight Shooters thread:
    http://castboolits.gunloads.com/show...raight-shooter

    The Pewter Pictures and Hallmarks thread:
    http://castboolits.gunloads.com/show...-and-hallmarks

  19. #19
    Boolit Grand Master

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    [QUOTE=Digger;3322590]Does using a forklift count also ? ..



    I would say so. I'm thinking you may be the Winner!

    xr650, thats a nice looking set-up. Its also a nice pile of pretty large weights.

    Lots of you Guys have had some pretty good sized smelts. But you Guys that are working on the ground make my back hurt. Do yourselves a favor and get your operation raised up. Thanks me later!

  20. #20
    Boolit Master
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    120 lbs of pewter in the 10qt dutch oven at 1 time. Then ladled into 1-3 oz ingots. That was a long afternoon. I ate supper and then started weighing and marking. By 11:30 I had finished about 70 lbs.

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Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check