MidSouth Shooters SupplyWidenersRepackboxRotoMetals2
Lee PrecisionInline FabricationSnyders JerkyReloading Everything
Titan Reloading Load Data
Page 1 of 2 12 LastLast
Results 1 to 20 of 28

Thread: Casting Zinc Boolits

  1. #1
    Boolit Buddy Mark's Avatar
    Join Date
    Mar 2007
    Location
    Western New York
    Posts
    101

    Casting Zinc Boolits

    I have a large supply of Zinc from my last batch of wheel weights. My buddy works for a Toyota dealer and about half of the factory ww's are zinc. I know the problems with getting zinc in my lead pot (that's why they are separate) but can I cast an all zinc boolit? Veral has a small paragraph on it in his book and he adds that they don't need lube. Is this true? Has anyone tried to cast zinc boolits and what was the outcome?
    Mark

  2. #2
    In Remembrance

    NVcurmudgeon's Avatar
    Join Date
    Mar 2005
    Location
    Pleasant Valley, NV, 400 yd. N of Galena Creek
    Posts
    2,707
    Quote Originally Posted by Mark View Post
    I have a large supply of Zinc from my last batch of wheel weights. My buddy works for a Toyota dealer and about half of the factory ww's are zinc. I know the problems with getting zinc in my lead pot (that's why they are separate) but can I cast an all zinc boolit? Veral has a small paragraph on it in his book and he adds that they don't need lube. Is this true? Has anyone tried to cast zinc boolits and what was the outcome?
    Mark
    Back in WWII days there was mild in terest in casting bullets of Kirksite, a zinc alloy. You wound up with useable bullets, but your pot and mould were ruined for lead.
    Eagles have talons, buzzards don't. The Second Amendment empowers us to be eagles. curmudgeon

  3. #3
    Boolit Master
    Freightman's Avatar
    Join Date
    Oct 2006
    Location
    Canyon, Texas
    Posts
    3,401
    Sell your zink, smelt them down to bricks and buy lead!
    You will be far ahead, I was given a 40# chunk of zink and sent it to another member to make cannon balls.

  4. #4
    Boolit Buddy STP's Avatar
    Join Date
    Mar 2005
    Location
    Finger Lakes of New York
    Posts
    135
    Mark,

    I can tell you from experience that casting with zinc requires the maximum heat the pot can generate. A couple of problems surface when you get going....

    1. From the first cast, the spout will continuously drip...at an alarming rate too. An ingot tray underneath to catch the drippings will be full before you can cast 10 bullets.

    2. Once the level of zinc in the pot drains below the position of the element (like a RCBS 20lb Pro-Melt), the remainder instantly turns to mush and will not flow.

    3. If those new Lyman ingot trays with those nice long wooden handles are used, the necessary tapping to get the ingots to drop out, turns into hammering....which breaks the handle off the tray. The early ingot trays require nearly as much effort, but it still isn`t good ju-ju to have to pound on them so hard.

    4. Clean-up of the remains in the pot requires a long spoon...think of it like trying to scoop out cake frosting from the sides and bottom while the pot is at full temp. You will be left with a film of zinc that refuses your best efforts.

    No joy...
    "I know what your thinking, did he fire six shots, or only five..."

  5. #5
    Boolit Buddy Mark's Avatar
    Join Date
    Mar 2007
    Location
    Western New York
    Posts
    101
    Ok, I get the point. I will scrap the zinc. Thanks for the advice and more important, thank you for helping me avoid yet another reason for a headache.
    Mark J

  6. #6
    Boolit Buddy

    lunicy's Avatar
    Join Date
    Dec 2007
    Location
    PRNJ on the shore
    Posts
    308
    ok, I know not to use zinc, but why. What does it do?? I have some stick on WW but I don't know if they are zinc or lead. How do I tell??

  7. #7
    Boolit Master

    monadnock#5's Avatar
    Join Date
    Mar 2006
    Location
    New Hampshire
    Posts
    1,270
    Quote Originally Posted by lunicy View Post
    ok, I know not to use zinc, but why. What does it do?? I have some stick on WW but I don't know if they are zinc or lead. How do I tell??
    Go to the dollar store and get yourself a pair of compound metal shears. Any wheelweight, stick-on or otherwise that cleaves easily under the pressure of one hand is a keeper. If you have to use two hands, and it still won't cut, send it to the scrap yard.

  8. #8
    Boolit Master hunter64's Avatar
    Join Date
    May 2006
    Posts
    646
    Most stick on WW are pure lead or close enough, if you can scratch them with your finger nail they are lead. Keep them separated and make ingots out of them and sell them to muzzle/black powder shooters for a premium or at least an even trade for more WW's. I have really noticed the increase of stickon's in the last two years, they are used for the shiny mag's you see on the road that have become very popular in the last few years.

  9. #9
    Boolit Master The Double D's Avatar
    Join Date
    Apr 2005
    Location
    Retired in Montana
    Posts
    769
    Quote Originally Posted by Freightman View Post
    Sell your zink, smelt them down to bricks and buy lead!
    You will be far ahead, I was given a 40# chunk of zink and sent it to another member to make cannon balls.
    Your kindness will not be forgotten...

    And, I can still use more zinc.
    Douglas, Ret.

  10. #10
    Boolit Master hunter64's Avatar
    Join Date
    May 2006
    Posts
    646
    I have an older book by Col. Harrison and it is just full of info, it is a collection of answers he used in the NRA's magazine from the 50-80's. Someone asked him about zinc bullets and basically he said everything needed to be cast hotter than lead, keep the zinc in a separate iron pot and use a ladle. He states that zinc is so hard that one does not need lube and the zinc will not expand at all so it is for target plinking only. He also said that the main reason for casting Zinc was the weight difference for people who want to try a lighter bullet and he gave an example of a 158 .357 bullet that weighed in at 105 grains with zinc. Accuracy was close to a jacketed bullet. The next batch of WW's I get I will try and see how it goes, I have an old small cast iron pot that I am not using so I will keep the zinc separated from my lead stuff.

  11. #11
    Boolit Master
    sundog's Avatar
    Join Date
    Mar 2005
    Location
    Green Country Oklahoma
    Posts
    3,501
    I'd be very wary of using any of my good moulds for zinc casting, fearing contamination. In fact, I wouldn't even try it.

  12. #12
    Boolit Master
    Freightman's Avatar
    Join Date
    Oct 2006
    Location
    Canyon, Texas
    Posts
    3,401
    Quote Originally Posted by sundog View Post
    I'd be very wary of using any of my good moulds for zinc casting, fearing contamination. In fact, I wouldn't even try it.
    I second that! if I wanted to do zink buy some cheap LEE moulds for that purpose, if you have one that is small try that one as they will be like Jackeded and ride the top of the lands. Then report to us on the results.

  13. #13
    Boolit Master dakotashooter2's Avatar
    Join Date
    Nov 2006
    Location
    NE North Dakota
    Posts
    1,376
    This brings up a thought. What about using a HP mold for zink. Given the composition, would one end up with frangible bullet of sorts? If workable it seems it might make a decent "target" bullet.

  14. #14
    Boolit Master Ricochet's Avatar
    Join Date
    Mar 2005
    Location
    Bristol, Tennessee, USA
    Posts
    4,897

    Smile

    Worrying about "contaminating" a mould with zinc is unnecessary. We're not talking about Ebola virus here. If you can't see it, it's gone.
    "A cheerful heart is good medicine."

  15. #15
    Boolit Buddy Salmon-boy's Avatar
    Join Date
    Dec 2007
    Location
    People's Republik of Mass
    Posts
    346
    I agree with Ricochet. With steel and iron moulds, if there is nothing sticking to the mould, you're not going to have any contamination.

    One issue with zinc is that it tends to alloy with Aluminum easily. Since the melting temp of zinc is just over 1/2 that of Aluminum, I'd be wary of using a Lee Aluminum mould. Might be a quick way of destroying it.

  16. #16
    Boolit Master Ricochet's Avatar
    Join Date
    Mar 2005
    Location
    Bristol, Tennessee, USA
    Posts
    4,897

    Smile

    Yeah, you're right, I'd worry about it bonding to aluminum. I'm not going to try it. But no worries with an iron mould.
    "A cheerful heart is good medicine."

  17. #17
    Boolit Master hunter64's Avatar
    Join Date
    May 2006
    Posts
    646
    Gives me an idea. I have an older .38 spl Lyman hollow point mold that would work just fine for this test. If I get some time this weekend I will give it a shot. Next Tuesday I was planning on visiting the indoor shooting range and I will see how it goes.

  18. #18
    Boolit Bub
    Join Date
    Dec 2007
    Location
    Piedmont NC
    Posts
    64
    What temperature does zinc melt at?
    spurgon

  19. #19
    Boolit Buddy STP's Avatar
    Join Date
    Mar 2005
    Location
    Finger Lakes of New York
    Posts
    135
    787.15 degrees F.
    "I know what your thinking, did he fire six shots, or only five..."

  20. #20
    Boolit Buddy
    Join Date
    Dec 2006
    Location
    Charleston, WV
    Posts
    488
    MAJOR, MAJOR Caution!!!!!!!

    Zinc vapor is VERY toxic and has resulted in the death of at least one blacksmith in the last few years. He wrote of his experience prior to his death. He had heated some galvanized material in a forge as saw a white smoke coming off of the steel. Most of us had NO idea this was a such a risky thing to do.

    Be VERY, VERY care here fellas. Is not worth taking a significant risk!!!!!!

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Abbreviations used in Reloading

BP Bronze Point IMR Improved Military Rifle PTD Pointed
BR Bench Rest M Magnum RN Round Nose
BT Boat Tail PL Power-Lokt SP Soft Point
C Compressed Charge PR Primer SPCL Soft Point "Core-Lokt"
HP Hollow Point PSPCL Pointed Soft Point "Core Lokt" C.O.L. Cartridge Overall Length
PSP Pointed Soft Point Spz Spitzer Point SBT Spitzer Boat Tail
LRN Lead Round Nose LWC Lead Wad Cutter LSWC Lead Semi Wad Cutter
GC Gas Check