My Dillon die makes the loaded case look a little coke bottle =ish. With no crimp the slug will not push back into the case. I have actually, in the old days, used a slight roll crimp with success also. Something is not up to spec, dies bullets, but probably not the brass being too old. I'm still loading and shooting Korean war brass that has been loaded way over 10 times with 225gr. linotype round nose with 5 gr. Bullseye or 7 gr. Unique. Let us know when you get the answer. Rod