Wow! I've been thinking about building something very similar but its hard to make an AR15 lighter than a Keltec Su16. Very cool.having said that' just built a super dooper lightweight rig with a pencil barrel , 20'' incher with rifle gas n' M4 stock' also with tubbs spring n' H2 buffer. in a word = AWSOME.
klcarroll- you must shoot an awful lot. I've been trying to wear out my bushmaster, 2,000 rounds and counting and that takes some real doing. I wonder if you couldn’t buy some 50bmg pull down powder and get what you’re looking for. It's cheap, lowers velocity, and might be a little less loud. I’ve never tried it so I could be way of base here.